ServoTube 25/38 ModuleUSER GUIDEPublication Ref: UM03016/ACopley Motion Systems LLCLuckyn Lane, Pipps Hill, Basildon, Essex SS14 3BW EnglandTel: +44
ServoTube 25/38 Module User GuideChapter 2InstallationPage 10Mounting user’s payload to module moving forcerThe payload is mounted to the moving force
ServoTube 25/38 Module User GuidePage 11Chapter 2InstallationDRAG CHAINFOR CABLE ROUTING(LARGER SIZE OPTIONAL)SYSTEM CLAMPS(MOUNTED NOT MORETHAN 150mm
ServoTube 25/38 Module User GuideChapter 2InstallationPage 12MAGNETIC THRUST ROD(NOT LOAD BEARING)BEARINGLUBRICATION PORTSYSTEM CLAMPS(MOUNTED NOT LES
ServoTube 25/38 Module User GuidePage 13Chapter 2InstallationDRAG CHAINFOR CABLE ROUTING(LARGER SIZE OPTIONAL)FORCERBELLOWSSYSTEM END PLATESYSTEM CLAM
ServoTube 25/38 Module User GuideChapter 2InstallationPage 14DRAG CHAINFOR CABLE ROUTING(LARGER SIZE OPTIONAL)FORCERBELLOWSSYSTEM END PLATESYSTEM CLAM
ServoTube 25/38 Module User GuidePage 15Chapter 2InstallationElectricalAll electrical connections to the ServoTube Module are made via two
ServoTube 25/38 Module User GuideChapter 2InstallationPage 16The connections for the three options are shown in the table below:SENSOR FUNCTION D-(XTL
ServoTube 25/38 Module User GuidePage 17Chapter 2InstallationADDITIONAL ENCODERIf an additional encoder has been specied there will be a third cable
ServoTube 25/38 Module User GuideChapter 2InstallationPage 18
Page 19ServoTube 25/38 Module User Guide Chapter 3MaintenanceChapter 3MaintenanceWARNINGISOLATE AND DISCONNECT ALL SOURCES OF ELECTRICAL SUPPLY BEFORE
ServoTube 25/38 Module UserGuidePage 2PrelimsWARRANTYCopley Motion Systems guarantees its equipment against faulty components for a period of twelve m
ServoTube 25/38 Module User GuideChapter 3MaintenancePage 20Re-greasing Procedure for modules without bellows (SM25 and XM38)Move the forcer to one en
Page 21ServoTube 25/38 Module User Guide Chapter 3MaintenanceNote. There is only one bearing carriage on the SB2504 module. Move the forcer to the oth
ServoTube 25/38 Module User GuideChapter 3MaintenancePage 22CORRECTIVE MAINTENANCEThe corrective maintenance by the user is limited to the following i
Page 23ServoTube 25/38 Module User Guide Chapter 3MaintenanceTo gain access to the cable termination connectors inside the pod, unscrew the four M3 x
ServoTube 25/38 Module User GuideChapter 3MaintenancePage 24 Ret and tighten the cable retaining clamp.• Screw on and tighten the pressure nut.• Repl
Page 25ServoTube 25/38 Module User Guide Chapter 3MaintenanceExtract the bellows xing plate from the last fold on the bellows.• Remove the two M4 but
ServoTube 25/38 Module User GuideChapter 3MaintenancePage 26THRUST ROD REPLACEMENTSM25 and XM38RemovalMove the forcer to the centre of the module, Fig
Page 27ServoTube 25/38 Module User Guide Chapter 3MaintenanceReplacementCheck the orientation of the thrust rod with regard to the end with the serial
ServoTube 25/38 Module User GuideChapter 3MaintenancePage 28SB25 and XB38RemovalRemove the bellows as previously described.The module will appear as i
Page 29ServoTube 25/38 Module User Guide Chapter 3MaintenanceFORCER REPLACEMENTWhen the forcer is removed from the module, it will have the following
ServoTube 25/38 Module User GuidePage 3PrelimsServoTube 25/38 ModuleUSER GUIDEContentsPreliminary pages Title page ...
ServoTube 25/38 Module User GuideChapter 3MaintenancePage 30On the SB25 or XB38, Figure 3.18, remove the four M4 xings securing one thrust rod suppor
Page 31ServoTube 25/38 Module User Guide Chapter 3MaintenanceReplacementSlide the newly assembled forcer on to the bearing rail taking care to keep th
ServoTube 25/38 Module User GuideChapter 3MaintenancePage 32AlignmentThe encoder may need aligning. To check:Connect the encoder to the control system
Page 33ServoTube 25/38 module User Guide Chapter 4ServiceChapter 4ServiceSERVICEShould you need to return any items to Copley Motion Systems, before d
ServoTube 25/38 module User GuideChapter 4ServicePage 34Table 4.2 SparesDescription Length Order CodeRenishaw readhead replacements5 µm readhead 3 met
Page 35ServoTube 25/38 module User Guide AppendicesAppendices CONTENTSAPPENDIX A - GLOSSARY OF TERMS & ABBREVIATIONSAPPENDIX B - TROUBLE SH
ServoTube 25/38 module User Guide AppendicesPage 36
Page 37ServoTube 25/38 module User Guide AppendicesAppendix AGlossary of Terms & AbbreviationsGLOSSARY OF TERMSTERM DESCRIPTION OF TERMPeak force
ServoTube 25/38 module User Guide AppendicesPage 38Power dissipation Power dissipation is the maximum power that can be dissipated by the forcer when
Page 39ServoTube 25/38 module User Guide AppendicesAppendix BTroubleshootingTROUBLESHOOTING CHARTCheck to see if the problem you are experiencing is l
ServoTube 25/38 Module UserGuidePage 4PrelimsWARNINGSWarning symbols and meaningsIn this User Manual warning symbols are used. These are intended to a
ServoTube 25/38 module User Guide AppendicesPage 40Appendix CTechnical SpecicationsFORCER ELECTRICAL SPECIFICATIONSFORCER TYPE2504 2506 2508 2510unit
Page 41ServoTube 25/38 module User Guide AppendicesFORCER ELECTRICAL SPECIFICATIONS (CONTINUED)FORCER TYPE3804 3806 3808 3810unitsS(1)P(1)S(1)P(1)S(1)
ServoTube 25/38 module User Guide AppendicesPage 42FORCER THERMAL SPECIFICATIONSFORCER TYPE 2504 2506 2508 2510 3804 3806 3808 3810 unitsMaximum phase
Page 43ServoTube 25/38 module User Guide AppendicesFEEDBACKThe ServoTube Module is available with three feedback options with option S supplied as sta
ServoTube 25/38 module User Guide AppendicesPage 44OPTION S SPECIFICATION Sx25 Xx38 UnitsOutput signal period 51.2 71.2 mmSignal amplitude (between +/
Page 45ServoTube 25/38 module User Guide AppendicesLIMIT SWITCHESIf required, the ServoTube Module can be supplied with limit switches. There are two
Ref: UM03016/ALuckyn Lane, Pipps Hill, Basildon, Essex SS14 3BW EnglandTel: +44 (0)1268 287070 Fax +44 (0)1268 293344Copley Motion Systems LLC
ServoTube 25/38 Module User GuidePage 5PrelimsREADER’S NOTESGENERALThis manual describes the Installation, Maintenance and Spares of the ServoTube mod
ServoTube 25/38 Module UserGuidePage 6Prelims
ServoTube 25/38 Module User GuidePage 7Chapter 1OverviewThe ServoTube Module with fully integrated bearing rail and position encoder offers unpr
ServoTube 25/38 Module User GuidePage 8Chapter 1Overview
ServoTube 25/38 Module User GuidePage 9Chapter 2InstallationChapter 2InstallationUNPACKINGCheck packaging for signs of damage.• Remove packaging. Do n
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